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Products  >  Fire Protection  >  Spray  >  Cafco FENDOLITE® MII (Tunnel application)
 
   
 
 
Material Description

Cafco FENDOLITE® MII is a spray applied, single package factory controlled premix, based on vermiculite and Portland cement.

Cafco FENDOLITE® MII produces a monolithic coating able to withstand the thermal shocks experienced in a high intensity hydrocarbon fire. Concrete structures in particular, will be protected from explosive spalling when coated with Cafco FENDOLITE® MII.

Although low in density, and thus offering significantly reduced dead load, Cafco FENDOLITE® MII is highly durable and will not crack or spall under mechanical impact.

Cafco FENDOLITE® MII is used for application on construction elements such as concrete or individual steel sections. It is also used extensively for the refurbishment or upgrading of existing tunnel structures.

Tunnel application

Advantages


 
Structures protected with Cafco FENDOLITE® MII provide fire resistance up to 240 minutes.


 
Does not release toxic or hazardous fumes, and presents no known health hazards either before, during or after application.

 
The surface may either be spray textured, roller or float-finished.

Fire Protection Thickness

Fire protection thickness requirements are often specified in the owner/operator's engineering codes of practice. Alternatively, please consult Promat Technical Department.

Typical Mechanical Properties

Properties and performance
Colour and finish
Off-white, monolithic, spray texture. May be floated or roller-finished.
Theoretical coverage 62m²/tonne at 25mm thickness
Cure By hydraulic set
Initial set 2 to 6 hours at 20°C and 50% RH
Density Minimum 775kg/m³ ± 15% (when dry and in place)
Combustibility Non-combustible to Euroclass A1 (EN 13501-1)
Smoke generation Does not contribute to smoke generation
Thermal conductivity 0.19 W/mK at 20°C
Corrosion resistance
Does not promote corrosion of steel. However, a primed substrate is recommended for long term corrosion resistance, particularly when the structure is to be fully exposed to the elements.
pH value 12.0-12.5
Sound absorption Noise reduction coefficient (NRC) 0.35
Fire resistance
Concrete and steel structures protected with Cafco FENDOLITE® MII have undergone fire resistance tests at approved independent laboratories to recognised standards throughout the world, including:
Australia (AS1530: Part 4)


 
UK (BS476: Parts 20-21: 1987 Appendix D and Euroclass A1 – EN 13501-1)
Germany (DIN 4102)
International Standard ISO 834


 
Netherlands, RWS (Fire Test procedures for tunnels GT-98036-1a)
France, Hydrocarbon Modified HCM
Italy (UNI 11076)

 
USA (ASTM E119, UL263 and UL1709 - Design No. XR719)
The fire resistance test results relate solely to the construction tested and test conditions imposed. Promat provides upon request computer-based thickness calculations to meet specific fire resistance requirements.

Please consult nearest Promat office for specific details related to local, prevalent conditions.

Preparation
Typical substrates
Concrete and steel
Substrate preparation
The substrate shall be clean, dry and free from visible moisture (including condensation), concrete laitance, formwork release oils, loose mill scale, loose rust and any other condition preventing good adhesion.
Concrete curing agents should not be used.
Mesh reinforcement
Most fire tests have been conducted without mesh reinforcement, to demonstrate the ability of Cafco FENDOLITE® MII to stay in place under the most severe fire conditions. However, for maximum long term in-service durability, the use of lightweight mesh reinforcement is recommended for exterior work and for interior use where vibration or mechanical damage and the possibility of subsequent loss of adhesion exist.

Application
Initial steps
Application of Cafco FENDOLITE® MII must be carried out by an applicator recognised by Promat and applied in accordance with the installation guide available from Promat.
Methods
Mix Cafco FENDOLITE® MII with potable water in a suitable mixer and apply by a spraying machine approved by Promat.
Cafco FENDOLITE® MII may also be float or roller finished or left with a spray texture.
Hand applied patching mix, Cafco FENDOLITE® TG is available for minor repairs. Please refer to product data sheet of Cafco FENDOLITE® TG.
Limitations
Cafco FENDOLITE® MII may be applied when the substrate and air temperatures are at least 2ºC and rising, but should not be applied if the substrate or air temperatures are less than 4ºC and falling. Maximum substrate and air temperature is 50ºC.
Substrate temperature should be at least 2ºC above dew point temperature.

Handling
Top coating
Under certain circumstances, Cafco top coatings may be used as protection from frequent wash down, long term chemical spills, or for improved resistance to fungal, algae and bacterial growth. Please consult Promat for details.
Packaging 20kg bags
Storage Off the ground and kept dry until ready for use.
Shelf life Maximum 12 months
Environmental

 
Do not discharge into drains, watercourses or soil.
Not readily biodegradable.
Not expected to bioaccumulate.

 
Not expected to be toxic to aquatic life except at high concentrations.

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