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Material Description

Cafco BLAZESHIELD® II is a spray applied single package factory controlled premix, based on a mixture of mineral wool and cement binders. It is designed primarily for interior application.

Cafco BLAZESHIELD® II will not crack or spall under conditions of normally expected structural movement or where deflection is within 1/250 of the span. It will also resist dusting and erosion due to high velocity air movement in plenum chambers.

Cafco BLAZESHIELD® II is used as a fire protective application to steel and concrete frames, metal decks and return air plenums. It can be sprayed around an complex shape.

Commercial projects or varying size and scale benefit from the use of versatile Cafco BLAZESHIELD® II.

Advantages


 
Durable, lightweight coating offers fire protection up to 240 minutes.

 
Very effective thermal insulation, particularly when applied to underside of floors.
Acoustically efficient sound absorbing material.

Mineral wool cement based dry mix spray

Fire Protection Thickness

Thickness of fire protection material for any given period of fire resistance in a cellulosic-type fire, relates to the Hp/A ratio of a steel section. Hp/A is the ratio of the heated perimeter of the steel section exposed to fire to the cross-sectional area of the same steel section.

All column and beam sections have their own specific Hp/A ratio. Please consult Promat to establish the Hp/A ratio for a particular beam or column section. Tables 1 and 2 ascertain the thickness of Cafco BLAZESHIELD® II that meets the required period of fire resistance for I section beams and H section columns.

These tables show the thickness requirements for Cafco BLAZESHIELD® II under British testing standards. Thickness requirements under other testing standards are available upon request from Promat.

For advice on thickness calculations for hollow sections, cellular beams, castellated sections, composite floors, upgrading of concrete slabs and more complex situations, please contact Promat.

Table 1
Cafco BLAZESHIELD® II thicknesses for I section beams (3-sided exposure). Critical temperature 620ºC, continuous concrete topping. (BS476: Part 21: 1987)
Hp/A Thickness for the fire resistance required
30 min 60 min 90 min 120 min 180 min 240 min
30 15mm 15mm 15mm 15mm 25mm 35mm
50 15mm 15mm 15mm 18mm 32mm 42mm
70 15mm 15mm 15mm 20mm 37mm 45mm
90 15mm 15mm 15mm 23mm 40mm 49mm
110 15mm 15mm 17mm 25mm 42mm 50mm
130 15mm 15mm 20mm 27mm 44mm 60mm
150 15mm 15mm 20mm 30mm 45mm 60mm
170 15mm 15mm 22mm 33mm 48mm -
190 15mm 15mm 23mm 35mm 52mm -
210 15mm 17mm 24mm 37mm 55mm -
230 15mm 18mm 27mm 39mm 57mm -
250 15mm 19mm 28mm 42mm - -
270 15mm 19mm 30mm 43mm - -
290 15mm 20mm 32mm 44mm - -
310 15mm 22mm 34mm 47mm - -
330 15mm 23mm 35mm 48mm - -

Table 2
Cafco BLAZESHIELD® II thicknesses for H section columns (4-sided exposure). Critical temperature 550ºC. (BS476: Part 21: 1987)
Hp/A Thickness for the fire resistance required
30 min 60 min 90 min 120 min 180 min 240 min
30 15mm 15mm 15mm 20mm 30mm 48mm
50 15mm 15mm 15mm 22mm 38mm 52mm
70 15mm 15mm 17mm 24mm 42mm 55mm
90 15mm 15mm 20mm 27mm 44mm -
110 15mm 15mm 22mm 30mm 47mm -
130 15mm 17mm 24mm 35mm 50mm -
150 15mm 18mm 25mm 37mm 53mm -
170 15mm 18mm 27mm 38mm 57mm -
190 15mm 19mm 30mm 40mm - -
210 15mm 20mm 32mm 43mm - -
230 15mm 22mm 33mm 44mm - -
250 15mm 23mm 34mm 47mm - -
270 15mm 24mm 37mm 48mm - -
290 15mm 24mm 37mm 48mm - -
310 15mm 26mm 40mm 52mm - -
330 15mm 27mm 43mm 57mm - -

Sound Insulation Thickness
Cafco BLAZESHIELD® II is extensively tested and used as a medium for absorbing sound. It is spray applied and thus presents a monolithic surface which enhances its acoustic properties.

The noise reduction coefficient (NRC) is the average absorption of sound in the 250-2000 Hertz (Hz) range. However, in Table 3, data is also provided for 125 Hz as this represents the pitch of the average male voice and has relevance to office design.

Table 3
Cafco BLAZESHIELD® II thicknesses at density of 285kg/m³ and sound absorption.
 Thickness   Substrate  Frequency NRC rating
125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz
Absorption coefficient
13mm Steel
beam
0.25 0.58 0.77 0.98 1.10 1.13 0.85
19mm Concrete
slab
0.08 0.16 0.52 0.87 1.08 1.07 0.65

Typical Mechanical Properties

Properties and performance
Colour and finish
Off-white textured surface. May be tamped/cuffed or rolled for a smoother finish or over sprayed with a recommended hard setting finish.
Theoretical coverage 210m²/tonne at 18mm thickness
Cure By hydraulic set
Initial set 2 to 6 hours at 20°C and 50% RH
Density 264kg/m³ ± 15%
Bond impact No cracks or delaminations
Air erosion resistance No erosion
Deflection effect
No cracks or delaminations within normal code limits
Cohesion/adhesion 19.1kPa
Combustibility Non combustible
Smoke generation Does not contribute to smoke generation
Thermal conductivity 0.043 W/mK at 24°C
pH value 9.5
Sound absorption Noise reduction coefficient (NRC) 0.75
Fire resistance
Structures protected with Cafco BLAZESHIELD® II have undergone fire resistance tests in approved independent laboratories to recognised standards throughout the world, including:
UK (BS476: Part 20-21: 1987)

 
France (August 1999 Ministry Decree)
Belgium (NBN S21-202)
USA (ASTM E119)
The fire resistance test results relate solely to the constructions tested and test conditions imposed. Promat provides computer based thickness calculations to meet specific fire resistance on receipt of project details.

Please consult nearest Promat office for specific details related to local, prevalent conditions.

Preparation
Typical substrates
Primed and unprimed steel, concrete structures, metal decks and return air plenums.
Substrate preparation
The substrate shall be clean, dry and free from dust, loose mill scale, loose rust, oil and any other condition preventing good adhesion.
Cafco BLAZESHIELD® II can be applied to unprimed and primed steelwork. Prior to the application, primed steel and concrete should be prepared by the application of Cafco BONDSEAL® used as a keycoat.

Application
Initial steps
Application of Cafco BLAZESHIELD® II must be carried out by an applicator recognised by Promat.
Methods
Mix Cafco BLAZESHIELD® II with potable water at the nozzle of a spraying machine approved by Promat.
Cafco BLAZESHIELD® II may be tamped/cuffed or rolled for a smoother finish or left with a spray texture.
Limitations
Cafco BLAZESHIELD® II may be applied when the substrate and air temperatures are at least 4ºC and rising, and must be maintained for 24 hours before, during and 24 hours after application. Maximum substrate and air temperature is 50ºC.
Substrate temperature should be at least 2ºC above dew point temperature.

Handling
Top coating
Under certain application circumstances, topcoats may be applied to the tamped/cuffed Cafco BLAZESHIELD® II to provide better resistance to impact damage and moisture ingress, together with improved appearance. Please consult Promat for details.
Packaging 25kg bags
Storage
Above ground and kept dry.
Shelf life Maximum 6 months
Environmental
Do not discharge into drains, watercourses or soil.

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