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Material Description
Cafco BLAZESHIELD® II is a spray applied single package factory
controlled premix, based on a mixture of mineral wool and cement binders. It is designed primarily for interior application.
Cafco BLAZESHIELD® II will not crack or spall under conditions
of normally expected structural movement or where deflection is within 1/250 of the span. It will also resist dusting and erosion
due to high velocity air movement in plenum chambers.
Cafco BLAZESHIELD® II is used as a fire protective application
to steel and concrete frames, metal decks and return air plenums. It can be sprayed around an complex shape.
Commercial projects or varying size and scale benefit from the use of versatile Cafco BLAZESHIELD® II.
Advantages
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Durable, lightweight coating offers fire protection up to 240 minutes. |
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Very effective thermal insulation, particularly when applied to underside of floors. |
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Acoustically efficient sound absorbing material. |

Fire Protection Thickness
Thickness of fire protection material for any given period of fire resistance in a cellulosic-type fire, relates to the Hp/A ratio
of a steel section. Hp/A is the ratio of the heated perimeter of the steel section exposed to fire to the cross-sectional area of
the same steel section.
All column and beam sections have their own specific Hp/A ratio. Please consult Promat to establish the Hp/A ratio for a particular
beam or column section. Tables 1 and
2 ascertain the thickness of Cafco BLAZESHIELD® II
that meets the required period of fire resistance for I section beams and H section columns.
These tables show the thickness requirements for Cafco BLAZESHIELD® II
under British testing standards. Thickness requirements under other testing standards are available upon request from Promat.
For advice on thickness calculations for hollow sections, cellular beams, castellated sections, composite floors, upgrading
of concrete slabs and more complex situations, please contact Promat.
| Table 1 |
Cafco BLAZESHIELD® II thicknesses for I section beams
(3-sided exposure). Critical temperature 620ºC, continuous concrete topping. (BS476: Part 21: 1987) |
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|
Hp/A |
Thickness for the fire resistance required |
| 30 min |
60 min |
90 min |
120 min |
180 min |
240 min |
| 30 |
15mm |
15mm |
15mm |
15mm |
25mm |
35mm |
| 50 |
15mm |
15mm |
15mm |
18mm |
32mm |
42mm |
| 70 |
15mm |
15mm |
15mm |
20mm |
37mm |
45mm |
| 90 |
15mm |
15mm |
15mm |
23mm |
40mm |
49mm |
| 110 |
15mm |
15mm |
17mm |
25mm |
42mm |
50mm |
| 130 |
15mm |
15mm |
20mm |
27mm |
44mm |
60mm |
| 150 |
15mm |
15mm |
20mm |
30mm |
45mm |
60mm |
| 170 |
15mm |
15mm |
22mm |
33mm |
48mm |
- |
| 190 |
15mm |
15mm |
23mm |
35mm |
52mm |
- |
| 210 |
15mm |
17mm |
24mm |
37mm |
55mm |
- |
| 230 |
15mm |
18mm |
27mm |
39mm |
57mm |
- |
| 250 |
15mm |
19mm |
28mm |
42mm |
- |
- |
| 270 |
15mm |
19mm |
30mm |
43mm |
- |
- |
| 290 |
15mm |
20mm |
32mm |
44mm |
- |
- |
| 310 |
15mm |
22mm |
34mm |
47mm |
- |
- |
| 330 |
15mm |
23mm |
35mm |
48mm |
- |
- |
| Table 2 |
Cafco BLAZESHIELD® II thicknesses for H section
columns (4-sided exposure). Critical temperature 550ºC. (BS476: Part 21: 1987) |
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|
Hp/A |
Thickness for the fire resistance required |
| 30 min |
60 min |
90 min |
120 min |
180 min |
240 min |
| 30 |
15mm |
15mm |
15mm |
20mm |
30mm |
48mm |
| 50 |
15mm |
15mm |
15mm |
22mm |
38mm |
52mm |
| 70 |
15mm |
15mm |
17mm |
24mm |
42mm |
55mm |
| 90 |
15mm |
15mm |
20mm |
27mm |
44mm |
- |
| 110 |
15mm |
15mm |
22mm |
30mm |
47mm |
- |
| 130 |
15mm |
17mm |
24mm |
35mm |
50mm |
- |
| 150 |
15mm |
18mm |
25mm |
37mm |
53mm |
- |
| 170 |
15mm |
18mm |
27mm |
38mm |
57mm |
- |
| 190 |
15mm |
19mm |
30mm |
40mm |
- |
- |
| 210 |
15mm |
20mm |
32mm |
43mm |
- |
- |
| 230 |
15mm |
22mm |
33mm |
44mm |
- |
- |
| 250 |
15mm |
23mm |
34mm |
47mm |
- |
- |
| 270 |
15mm |
24mm |
37mm |
48mm |
- |
- |
| 290 |
15mm |
24mm |
37mm |
48mm |
- |
- |
| 310 |
15mm |
26mm |
40mm |
52mm |
- |
- |
| 330 |
15mm |
27mm |
43mm |
57mm |
- |
- |
Sound Insulation Thickness
Cafco BLAZESHIELD® II is extensively tested and used
as a medium for absorbing sound. It is spray applied and thus presents a monolithic surface which enhances its acoustic
properties.
The noise reduction coefficient (NRC) is the average absorption of sound in the 250-2000 Hertz (Hz) range. However, in
Table 3, data is also provided for 125 Hz as
this represents the pitch of the average male voice and has relevance to office design.
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Table
3 |
Cafco BLAZESHIELD® II thicknesses
at density of 285kg/m³ and sound absorption. |
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Thickness |
Substrate |
Frequency |
NRC rating |
| 125 Hz |
250 Hz |
500 Hz |
1000 Hz |
2000 Hz |
4000 Hz |
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Absorption coefficient |
| 13mm |
Steel
beam |
0.25 |
0.58 |
0.77 |
0.98 |
1.10 |
1.13 |
0.85 |
| 19mm |
Concrete
slab |
0.08 |
0.16 |
0.52 |
0.87 |
1.08 |
1.07 |
0.65 |
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Typical Mechanical Properties
| Properties and
performance |
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| Colour and finish |
Off-white textured surface. May be tamped/cuffed or rolled for a smoother finish or
over sprayed with a recommended hard setting finish. |
| Theoretical coverage |
210m²/tonne at 18mm thickness |
| Cure |
By hydraulic set |
| Initial set |
2 to 6 hours at 20°C and 50% RH |
| Density |
264kg/m³ ± 15% |
| Bond impact |
No cracks or delaminations |
| Air erosion resistance |
No erosion |
| Deflection effect |
No cracks or delaminations within normal code limits |
| Cohesion/adhesion |
19.1kPa |
| Combustibility |
Non combustible |
| Smoke generation |
Does not contribute to smoke generation |
| Thermal conductivity |
0.043 W/mK at 24°C |
| pH value |
9.5 |
| Sound absorption |
Noise reduction coefficient (NRC) 0.75 |
| Fire resistance |
Structures protected with Cafco BLAZESHIELD ® II have
undergone fire resistance tests in approved independent laboratories to recognised standards throughout the world, including:
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UK (BS476: Part 20-21: 1987) |
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France (August 1999 Ministry Decree) |
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Belgium (NBN S21-202) |
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USA (ASTM E119) |
The fire resistance test results relate solely to the constructions tested and test conditions imposed. Promat provides
computer based thickness calculations to meet specific fire resistance on receipt of project details.
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Please consult nearest Promat office for specific details related to local, prevalent conditions.
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| Typical substrates |
Primed and unprimed steel, concrete structures, metal decks and return air plenums. |
| Substrate preparation |
The substrate shall be clean, dry and free from dust, loose mill scale, loose rust, oil and any other condition preventing
good adhesion.
Cafco BLAZESHIELD® II can be applied to unprimed and primed
steelwork. Prior to the application, primed steel and concrete should be prepared by the application of Cafco
BONDSEAL® used as a keycoat. |
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| Initial steps |
Application of Cafco BLAZESHIELD® II must be carried out
by an applicator recognised by Promat. |
| Methods |
Mix Cafco BLAZESHIELD® II with potable water at the
nozzle of a spraying machine approved by Promat.
Cafco BLAZESHIELD® II may be tamped/cuffed or rolled
for a smoother finish or left with a spray texture. |
| Limitations |
Cafco BLAZESHIELD® II may be applied when the substrate
and air temperatures are at least 4ºC and rising, and must be maintained for 24 hours before, during and 24 hours after
application. Maximum substrate and air temperature is 50ºC.
Substrate temperature should be at least 2ºC above dew point temperature. |
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| Top coating |
Under certain application circumstances, topcoats may be applied to the tamped/cuffed Cafco
BLAZESHIELD® II to provide better resistance to
impact damage and moisture ingress, together with improved appearance. Please consult Promat for details.
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| Packaging |
25kg bags |
| Storage |
Above ground and kept dry. |
| Shelf life |
Maximum 6 months |
| Environmental |
Do not discharge into drains, watercourses or soil. |
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Download full product description in PDF file. |
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